Playing with Lexan is not fun if you don't have a power tool. (Yes, I cut it with handsaw and smooth the edge with sandpaper.)
I randomly come to a Japanese blog and saw an interesting topic about making lip board.
Here is the original link in Japanese: http://moudameda.naturum.ne.jp/e697894.html
I don't speak Japanese and Google Translate became stupid when translating Asian language :-)
But pictures talk.
He use fiberglass cloth as a base for reinforcement.
And metal sheet as a flat mold. Spry some release agent onto the metal sheet. The fiberglass board can be easily peeled off.
Lexan is too thick for small lure and it is hard to work with.
The fiberglass sheet is thin, tough, and flexible. It was easy to cut with scissors.
So, what you guys think?